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多维度多介质耦合破岩的新一代隧道掘进技术 - 中铁工程装备集团有限公司

发布时间:2022-08-25

来源:

2022金砖国家工业创新大赛

入围决赛项目信息

一、参赛项目名称(中文)

多维度/多介质耦合破岩的新一代隧道掘进技术

二、参赛项目名称(英文)

A New Generation of Tunnelling Technology of Multi-dimensional/Multi-medium Coupling Rock Breaking

三、参赛单位(中文)

中铁工程装备集团有限公司

四、参赛单位(英文)

China Railway Engineering Equipment Group Co., Ltd.

五、项目简介(中文)

本项目立足交通强国战略需求,贯彻世界地下空间开发中“绿色、低碳、节能、减排”的发展理念,以“新型破岩技术、新型破岩装备、新型破岩工法”为主线,开展多维度/多介质耦合破岩的新一代隧道掘进技术研究,主要包括:①基于岩石“抗剪理论”的新一代机械破岩掘进技术:充分利用岩石抗剪强度只有抗压强度1/10的特性,将“悬切破岩”理念与设备掘进装备结合,开展异形硬岩滚刀刀盘的研究,大幅度降低隧道掘进能耗,提高隧道掘进装备的普适性和经济性。②基于新型破岩方式的新一代掘进装备及工法:创新性的将声、光、水、电等多种破岩介质与隧道掘进装备耦合,不仅从根本上解决金属刀具异常磨损问题,且可以利用新型破岩方式破岩比能小、破岩效率高的特点,突破现有掘进技术施工瓶颈,促进隧道施工更快、更好、更安全。新一代隧道掘进技术的成功研究应用,能够有效解决工程地质条件复杂多变且地下结构施工难度高的适配性问题,革新上下游产业链,有效提升科技集成、现代化技术的隧道施工应用,优化隧道施工人员的作业环境,更能够实现隧道施工效率的指数级增长,极大压缩隧道施工成本,降低隧道建设能源消耗,助力实现“碳达峰”和“碳中和”目标。

六、项目简介(英文)

Based on the strategic needs of building a country with strong transportation network, and to implement the development concept of “green, low-carbon, energy-saving and emission reduction” in developing underground space, the project, focusing on “new rock breaking technology, new rock breaking equipment and new rock breaking construction method”, carries out researches on the new generation of tunnelling technology of multi-dimensional/multi-medium coupling rock breaking, which mainly includes: 1) a new generation of mechanical rock breaking tunnelling technology based on the “shear resistance theory” of rock: carrying out researches on hard rock cutter head with special-shaped disc cutters to greatly reduce the energy consumption of tunnelling and improve the universality and economy of tunnelling equipment through making full use of the rock property of shear strength being only a tenth of compressive strength and combining the concept of “rock undercutting” with tunnelling equipment; 2) a new generation of tunnelling equipment and construction method based on new ways of rock breaking: innovatively coupling various rock breaking media such as sound, light, water and electricity with tunnelling equipment, which can not only fundamentally solve the problem of the abnormal wear of metal cutting tools, but also break through the construction bottleneck of existing tunnelling technologies and promote faster, better, safer tunnel construction through taking advantage of the small specific energy and high efficiency of the new rock breaking ways. The successful researches and application of the new generation of tunnelling technology can effectively solve the adaptability problem under complicated and changeable engineering geological conditions and difficult underground structure construction, innovate the upstream and downstream industrial chain, improve the application of scientific and technological integration and modern technology in tunnel construction, optimize the working environment of tunnel construction personnel, and achieve exponential growth of tunnel construction efficiency, great cost down and energy consumption reduction in tunnel construction, which helps to achieve the goals of “carbon peaking” and “carbon neutrality”.

七、展示图片

八、金砖元素

中铁工程装备集团有限产品远销法国、意大利、美国、印度等26个国家和地区,成为国内出口海外盾构第一品牌,有效服务了“一带一路”沿线建设,在国内构建了“服务片区+服务中心+服务项目组”的即时响应服务网络的同时,在新加坡、德国、丹麦等国建立了海外服务中心,为客户提供无国界的“5S”标准化服务(专业服务Service、配件供应Spare part、状态监测Survey、快速响应Speed、技术培训School)。

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